Ford Fiesta 1.6 ST Mountune (2013-2015)
Engine code: JTJA
158 kW (215hp) 6000 rpm
R-Cat
| Component | Torque | Notes |
|---|---|---|
| Cylinder head | 5 Nm → 15 Nm → 35 Nm → 90° → 90° | Renew bolts: Yes |
| Main bearings | Stage 1 | |
| Big end bearings | Stage 1 | |
| Oil pump to cylinder block | 9 Nm | |
| Sump bolts | Bolts 1-4 = 47 Nm, Bolts 5-17 = 10 Nm → 20 Nm | Apply a 3,5 mm diameter bead of sealant (Ford specification WSE-M4G323-A4) to sump. Assemble components within 5 minutes. Hand tighten all bolts. |
| Sump drain bolt | 27 Nm | |
| Flywheel/driveplate | 15 Nm → 25 Nm → 30 Nm → 90° | Use new bolts. |
| Clutch pressure plate | 29 Nm | |
| Crankshaft pulley/damper centre bolt | 100 Nm → 90° → Wait 20 seconds → 15° | Use new bolt. |
| Camshaft sprocket/gear | Camshaft sprocket bolt = 25 Nm + 75°, Blanking plug = 16 Nm | Use new bolts. |
| Camshaft/rocker cover | 5 Nm → 9 Nm → 10 Nm | Apply a 1,0 mm diameter bead of sealant (Ford specification WSS-M2G348-A11) to cylinder head. Assemble components within 5 minutes. |
| High pressure fuel pump mounting | 3 Nm → 9 Nm → 11 Nm, 1, 2, 5, 6, 7, 8, 9, 10 = 14 Nm | Apply a 1,5 mm diameter bead of sealant (Ford specification WSS-M2G348-A11) to high pressure fuel pump mounting fig3. Assemble components within 5 minutes. |
| Camshaft position (CMP) sensor mounting | 10 Nm | Apply a 1,5 mm diameter bead of sealant (Ford specification WSS-M2G348-A11) to camshaft position (CMP) sensor mounting. Assemble components within 5 minutes. |
| Inlet manifold to cylinder head | Long bolts = 18 Nm, Short bolts = 10 Nm | |
| Exhaust manifold to cylinder head | 1)10 Nm 2)21 Nm | |
| Water pump | 10 Nm | |
| Spark plugs | 15 Nm | |
| Fuel rail | 23 Nm | |
| Crankshaft position (CKP) sensor/engine speed (RPM) sensor | 8 Nm | |
| Camshaft position (CMP) sensor | 8 Nm | |
| Lambda sensor (Oxygen) | 48 Nm | |
| Knock sensor (KS) | 18 Nm | |
| Engine oil pressure switch | 15 Nm | |
| Oil filter | 15 Nm | |
| Front hub | 255 Nm | |
| Rear hub | 65 Nm → slacken 90° → 65Nm | Use new bolts and tighten in the following stages: 65 Nm, Working diagonally, slacken each bolt 90° and immediately retighten to 65 Nm. |
| Steering wheel | 48 Nm | |
| Steering rack/box mounting | 90 Nm | |
| Steering track rod end | 53 Nm | |
| Brake caliper to carrier | Front 26 Nm, Rear 35 Nm | |
| Brake caliper/carrier to hub | Front 70 Nm, Rear 70 Nm | |
| ABS sensor | Front 9 Nm, Rear 9 Nm | |
| Road wheels | 135 Nm |