Ford Mondeo 2.2 TDCi (QJBB) Torque Specifications
Back to Mondeo ModelsEngine code: QJBB
Power: 114 kW (155hp) @ 3500 rpm
Production years: 2004-2007
Cylinder Head
Renew bolts: Yes
Tighten in the following stages:
- 1-10 = 10 Nm
- 11-18 = 10 Nm
- 1-10 = 20 Nm
- 11-18 = 20 Nm
- 1-10 = 35 Nm
- 11-18 = 26 Nm
- 1-10 = 45 Nm
- 1-10 = 90°
- 11-18 = 90°
- 1-10 = 90°
- 11-18 = 90°
Engine Torque Specs
| Component | Torque |
|---|---|
| Main bearings | Renew bolts/nuts: Yes Use new bolts and tighten in the following stages: 6 Nm 15 Nm 20 Nm 35 Nm 80 Nm 90° |
| Big end bearings | Renew bolts/nuts: Yes Use new bolts and tighten in the following stages: 4 Nm 25 Nm 37 Nm 90° |
| Oil pump to cylinder block | 10 Nm |
| Sump bolts | 14 Nm |
| Sump drain bolt | 23 Nm |
| Flywheel/driveplate | Use new bolts and tighten in the following stages: 15 Nm 30 Nm 75 Nm 45° |
| Clutch pressure plate | 29 Nm |
| Crankshaft pulley/damper bolts | 45 Nm + 120° Use bolts a maximum of three times. Mark bolt heads with centre punch, if three marks are visible replace bolts. |
| Camshaft sprocket/gear | 33 Nm |
| Camshaft carrier/cap | M8=23 Nm M6=10 Nm |
| Camshaft/rocker cover | 10 Nm |
| Rocker shaft | 13 Nm + 45° (Use new bolts) |
| Inlet manifold to cylinder head | 16 Nm |
| Exhaust manifold to cylinder head | 40 Nm (Use new bolts) |
| Exhaust downpipe to manifold | 46 Nm |
| Water pump | 24 Nm |
| Injector/clamp | 47 Nm |
| Injector pipe unions | 40 Nm Replace high-pressure pipes when unions are slackened. |
| Fuel/injection pump sprocket/gear | 32 Nm |
| Fuel/injection pump flange | 22 Nm |
| Glow plugs | 13 Nm |
| Crankshaft position (CKP) sensor/engine speed (RPM) sensor | 7 Nm |
| Camshaft position (CMP) sensor | 10 Nm |
| Knock sensor (KS) | 20 Nm |
| Engine oil pressure switch | 15 Nm |
Chassis Tightening Torques
| Component | Torque |
|---|---|
| Front hub | 290 Nm Use nut a maximum of four times. |
| Rear hub - wheel bearing housing bolts | 70 Nm |
| Steering wheel | 45 Nm |
| Steering rack/box mounting | 130 Nm |
| Steering track rod end | 40 Nm (Use new nuts) |
| Brake caliper to carrier (Front) | 30 Nm |
| Brake caliper/carrier to hub (Front) | 130 Nm |
| Brake caliper to carrier (Rear) | 30 Nm |
| Brake caliper/carrier to hub (Rear) | →09.04 = 80 Nm 09.04→ = 66 Nm |
| ABS sensor (Front) | 7 Nm |
| Road wheels | Steel wheels Gold nuts = 90 Nm Silver nuts = 130 Nm 5 spoke steel wheels = 130 Nm Do NOT lubricate studs, nuts or mating surfaces. Alloy wheels Nuts without conical washers = 130 Nm Nuts with conical washers = 110 Nm MY 2001: Nuts with conical washers = 90 Nm Do NOT lubricate studs, nuts or mating surfaces. |
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