Free Torque Specs

Ford Mondeo 2.3 (SEBA)

118 kW (160hp) 6500 rpm, R-Cat (2007-2010)

Cylinder headRenew bolts: Yes1. 5 Nm2. 15 Nm3. 45 Nm4. 90°5. 90°
Main bearings
Big end bearings
Oil pump to cylinder block23 Nm
Sump bolts25 Nm
Sump drain bolt25 Nm
Flywheel/driveplateUse new bolts.Tighten bolts in the following stages:1. 50 Nm2. 80 Nm3. 112 Nm
Clutch pressure plate29 Nm
Crankshaft pulley/damper centre bolt100 Nm+90°
Camshaft sprocket/gear72 Nm
Camshaft carrier/cap16 Nm
Camshaft/rocker cover10 Nm
Inlet manifold to cylinder head18 Nm
Exhaust manifold to cylinder head55 Nm
Exhaust downpipe to manifold48 Nm
Water pump10 Nm
Spark plugs12 Nm
Fuel rail25 Nm
Crankshaft position (CKP) sensor/engine speed (RPM) sensor7 Nm
Camshaft position (CMP) sensor8 Nm
Engine coolant temperature (ECT) sensor12 Nm
Lambda sensor (Oxygen)47 Nm
Engine oil pressure switch15 Nm
Front hub45 Nm+80°
Rear hub - wheel bearing housing bolts110 Nm
Steering wheel48 Nm
Steering rack/box mounting120 Nm
Steering track rod end80 Nm
Brake caliper to carrierFront: 28 Nm
Brake caliper/carrier to hubFront: 200 Nm
Brake caliper to carrierRear: 35 Nm
Brake caliper/carrier to hubRear: 110 Nm
ABS sensorFront: 5 NmRear: 5 Nm
Road wheelsM12 - except alloy wheel security nuts = 140 NmM12 - alloy wheel security nutsWith conical washer = 110 NmWithout conical washer = 140 NmM14 - including security nuts = 170 NmDo NOT lubricate studs, nuts or mating surfaces.