Free Torque Specs

Ford Mondeo 2.5 (LCBD)

125 kW (170hp) 6250 rpm, R-Cat (2000-2007)

Cylinder headRenew bolts: Yes1. 40 Nm2. 90°3. Slacken off 360°4. 40 Nm5. 90°6. 90°
Main bearingsRenew bolts/nuts: YesFit new bolts.Pre-tighten all bolts in sequence to 5 Nm.Take up crankshaft end float in direction of arrow fig79098 before tightening bolts in the following stages:Bolts 1-8 = 25 NmBolts 9-16 = 40 NmBolts 1-16 = +90°Bolts 17-22 = 25 Nm.
Big end bearingsRenew bolts/nuts: Yes1. 43 Nm2. 90°
Oil pump to cylinder block10 Nm
Sump bolts26 Nm
Sump drain bolt25 Nm
Flywheel/driveplate80 Nm
Clutch pressure plate29 Nm
Crankshaft pulley/damper centre boltCrankshaft pulleyTighten bolt in the following stages:1. 120 Nm2. Slacken off 360°3. 50 Nm4. 90°
Camshaft carrier/cap10 Nm
Camshaft/rocker cover10 Nm
Inlet manifold to cylinder head10 Nm
Exhaust manifold to cylinder head20 Nm
Spark plugs14 Nm
Crankshaft position (CKP) sensor/engine speed (RPM) sensor10 Nm
Camshaft position (CMP) sensor10 Nm
Lambda sensor (Oxygen)48 Nm
Knock sensor (KS)34 Nm
Engine oil pressure switch14 Nm
Front hub290 Nm
Rear hub - wheel bearing housing bolts70 Nm
Steering wheel45 Nm
Steering rack/box mounting130 Nm
Steering track rod end40 Nm
Brake caliper to carrierFront: 30 Nm
Brake caliper/carrier to hubFront: 130 Nm
Brake caliper to carrierRear: 30 Nm
Brake caliper/carrier to hubRear: 80 Nm
ABS sensorFront: 5 NmRear: 7 Nm
Road wheelsSteel wheelsGold nuts = 90 NmSilver nuts = 130 Nm5 spoke steel wheels = 130 NmDo NOT lubricate studs, nuts or mating surfaces.Alloy wheelsNuts without conical washers = 130 NmNuts with conical washers = 110 NmMY 2001:Nuts with conical washers = 90 NmDo NOT lubricate studs, nuts or mating surfaces.