Free Torque Specs

Ford Mondeo 2.5 (SEA)

125 kW (170hp) 6250 rpm, R-Cat (1996-2000)

Cylinder headRenew bolts: Yes1. 40 Nm2. 90°3. Individually slacken off 360°4. 40 Nm5. 90°6. 90°
Main bearingsRenew bolts/nuts: YesFit new bolts.Pre-tighten all bolts in sequence fig79098 to 5 Nm.Take up crankshaft end float in direction of arrow fig79098 before tightening bolts in the following stages:Bolts 1-8 = 25 NmBolts 9-16 = 40 NmBolts 1-16 = +90°Bolts 17-22 = 25 Nm.
Big end bearingsRenew bolts/nuts: Yes1. 23 Nm2. 43 Nm3. 90°
Oil pump to cylinder block10 Nm
Sump bolts25 Nm
Sump drain bolt26 Nm
Flywheel/driveplate80 Nm
Clutch pressure plate30 Nm
Crankshaft pulley/damper centre boltTighten bolt in the following stages:1. 120 Nm2. Slacken off 360°3. 50 Nm4. 90°
Camshaft carrier/cap10 Nm
Camshaft/rocker cover10 Nm
Inlet manifold to cylinder head10 Nm
Exhaust manifold to cylinder head20 Nm
Exhaust downpipe to manifold40 Nm
Spark plugs14 Nm
Crankshaft position (CKP) sensor/engine speed (RPM) sensor10 Nm
Camshaft position (CMP) sensor10 Nm
Knock sensor (KS)34 Nm
Engine oil pressure switch14 Nm
Front hub290 Nm
Rear hub290 Nm
Steering wheel50 Nm
Steering track rod end37 Nm
Brake caliper to carrierFront: 28 NmRear: 41 Nm
Brake caliper/carrier to hubFront: 120 NmRear: 59 Nm
Back plate to hubRear: 90 Nm
ABS sensorFront: 9 NmRear: 9 Nm
Road wheels85 Nm

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