Ford Mondeo 3.0 (REBA)
150 kW (204hp) 6000 rpm, R-Cat (2004-2007)
| Cylinder head | Renew bolts: Yes1. 40 Nm2. 90°3. Individually slacken off 360°4. 40 Nm5. 90°6. 90° |
| Main bearings | Renew bolts/nuts: YesFit new bolts.Pre-tighten all bolts in sequence to 5 Nm.Take up crankshaft end float in direction of arrow before tightening bolts in the following stages:Bolts 1-8 = 25 NmBolts 9-16 = 40 NmBolts 1-16 = +90°Bolts 17-22 = 25 Nm. |
| Big end bearings | Renew bolts/nuts: Yes1. 23 Nm2. 43 Nm+90° |
| Oil pump to cylinder block | 10 Nm |
| Sump bolts | 25 Nm |
| Sump drain bolt | 26 Nm |
| Flywheel/driveplate | 80 Nm |
| Clutch pressure plate | 29 Nm |
| Crankshaft pulley/damper centre bolt | Crankshaft pulleyTighten bolt in the following stages:1. 120 Nm2. Slacken off 360°3. 50 Nm4. 90°. |
| Camshaft carrier/cap | 10 Nm |
| Camshaft/rocker cover | 10 Nm |
| Inlet manifold to cylinder head | 10 Nm |
| Exhaust manifold to cylinder head | 20 Nm |
| Water pump | 10 Nm+90° |
| Spark plugs | 15 Nm |
| Crankshaft position (CKP) sensor/engine speed (RPM) sensor | 10 Nm |
| Camshaft position (CMP) sensor | 10 Nm |
| Lambda sensor (Oxygen) | 48 Nm |
| Engine oil pressure switch | 14 Nm |
| Front hub | 290 Nm |
| Rear hub - wheel bearing housing bolts | 70 Nm |
| Steering wheel | 45 Nm |
| Steering rack/box mounting | 130 Nm |
| Steering track rod end | 40 Nm |
| Brake caliper to carrier | Front: 30 Nm |
| Brake caliper/carrier to hub | Front: 130 Nm |
| Brake caliper to carrier | Rear: 30 Nm |
| Brake caliper/carrier to hub | Rear: 80 Nm |
| ABS sensor | Front: 7 NmRear: 7 Nm |
| Road wheels | Steel wheelsGold nuts = 90 NmSilver nuts = 130 Nm5 spoke steel wheels = 130 NmDo NOT lubricate studs, nuts or mating surfaces.Alloy wheelsNuts without conical washers = 130 NmNuts with conical washers = 110 NmMY 2001:Nuts with conical washers = 90 NmDo NOT lubricate studs, nuts or mating surfaces. |