Free Torque Specs

VW Golf Mk5 2.0 GTI (BYD) Torque Specifications

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Engine code: BYD

Power: 169 kW (230hp) @ 6300 rpm

Production years: 2006-2008

Cylinder Head

Renew bolts: Yes

Cylinder head tightening sequence

Tighten: 20 Nm

Tighten: 40 Nm

Tighten: 90°

Tighten: 90°

Engine Torque Specs

Component Torque
Sump drain bolt30 Nm
Flywheel/driveplate60 Nm + 90° (Use new nuts/bolts)
Clutch pressure plate13 Nm M7=20 Nm
Spark plugs25 Nm
Oil filter25 Nm

Chassis Tightening Torques

Component Torque
Front hubUse new bolts.
12 point bolt with knurled underside: Tighten to 70 Nm with wheels off the ground. Lower car to the ground and tighten a further 90°.
12 point bolt with plain underside: Tighten to 200 Nm with wheels off the ground. Lower car to the ground and tighten a further 90°.
Front hub bolt types
Front hub - wheel bearing housing bolts70 Nm + 90° (Use new nuts/bolts)
Rear hub180 Nm + 180° (Use new nuts/bolts)
Steering wheel30 Nm + 90° (Use new nuts/bolts)
Steering rack/box mounting50 Nm + 90° (Use new nuts/bolts)
Steering track rod end20 Nm + 90° (Use new nuts/bolts)
Brake disc to hub (Front)4 Nm
Brake caliper to carrier (Front)30 Nm
Brake caliper/carrier to hub (Front)190 Nm
Brake disc to hub (Rear)4 Nm
Brake caliper to carrier (Rear)35 Nm (Use new nuts/bolts)
Brake caliper/carrier to hub (Rear)90 Nm + 90° (Use new nuts/bolts)
Back plate to hub (Rear)Hexagonal bolt = 9 Nm
Torx bolt = 12 Nm
ABS sensor (Front)8 Nm
ABS sensor (Rear)8 Nm
Road wheels120 Nm (Do NOT lubricate bolts. Lightly coat mating surfaces between wheel centre hole and hub)

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